Physical-condition Management Technology for Creating More Comfortable Work SitesNTT Device Innovation Center

    Feature Articles: Healthcare Devices and Infrastructure-maintenance Technology that Support People and Society

    Kazuhiko Takagahara, Yuki Hashimoto, Kenichi Matsunaga,
    Yuichi Higuchi, Nobuaki Matsuura, Kei Kuwabara,
    Hiroyoshi Togo, Takashi Kawahara, Akimasa Hirata,
    Hideto Tanaka, and Taiki Miyazawa

    1. Introduction

    The number of emergency transports and deaths due to heat stroke has increased, and reducing them has become a major social issue in Japan. According to a survey by the Fire and Disaster Management Agency, 64,770 people were transported by emergency due to heat stroke from June 1st to October 4th, 2020. According to the Ministry of Health, Labor and Welfare (MHLW), there were 829 casualties (death and leave of absence 4 days or more) due to heat stroke in the workplace in 2019, of which 25 died. MHLW has published guidelines and manuals for heat-stroke prevention measures in the workplace [1]. We at NTT Device Innovation Center have been engaged in research and development of physical-condition management technology using wearable biological/environmental sensors to solve such social issues and create more comfortable work sites.

    2. Technical problems

    We developed our physical-condition management technology to make work sites more comfortable from two aspects: real-time control of the risk of poor physical condition due to heat and reduction of accident risk by short- and medium-term operation management.
    Figure 1 shows a schematic of the cause of poor physical condition due to activities in a hot environment [2]. When the body temperature rises due to exercise in normal environments, the heat is dissipated to the outside air due to sweating and increase in skin temperature, regulating body temperature. However, in a hot environment, it is difficult for heat to dissipate to the outside air. If the water and salt lost due to sweating are not sufficiently replenished, blood flow will also be impaired and heat will easily accumulate in the body, causing poor physical condition.

    Fig. 1. Cause of poor physical condition in a hot environment.
    Fig. 1. Cause of poor physical condition in a hot environment.

    We have found two requirements to mitigate such conditions. One is that it is necessary to estimate the risk of poor physical condition for each individual in real time because the environment, such as outside temperature and humidity at the work site, and the intensity of work and exercise vary from person to person and change from moment to moment. The other is that it is necessary to determine the high risk of poor physical condition from the estimation results to properly encourage breaks and water intake before poor physical condition occurs.
    To reduce accident risk by short- and medium-term operation management, we applied the acute chronic workload ratio (ACWR), which is attracting attention as being effective in reducing the risk of injury and poor physical condition of athletes, to workers. The ratio of short-term work load of about one week to long-term work load of about one month is defined as the ACWR. The risk of injury increases if the ACWR is too high or too low, so daily operation is managed so that the ACWR is in the low risk area. One of the problems is quantifying the work load caused by daily work.
    To solve these problems, we developed a wearable sensor for acquiring biological/environmental information and a sensor-data-analysis technology based on thermal and exercise physiology.

    3. Key technologies

    3.1 Wearable biological/environmental sensor

    To estimate the risk of poor physical condition for each worker in real time, it is necessary to acquire various biological and environmental information without interfering with work, and we believe wearable sensors are effective for this purpose.
    Figure 2 shows our wearable biological/environmental sensor. It consists of a transmitter (TX02), which is commercialized by NTT TechnoCross based on the wearable biological/environmental sensor technology researched and developed at NTT Device Innovation Center [4], a hitoeTM*1 shirt, hitoe belt from Toray Industries, Inc., or C3fit IN-pulse*2 shirt from GOLDWIN INC. Figure 3 shows a schematic of data acquisition. The user wears the garment as underwear so that the hitoe electrode is in direct contact with the skin, and the TX02 is attached to the garment via the connector. The weak bioelectric signal generated from heart beats is acquired from the hitoe electrode, input to the TX02 via the connector, and recorded as electrocardiographic data by the bioelectric signal sensor. In addition to the bioelectric signal sensor, the TX02 has a built-in temperature/humidity sensor and acceleration/angular velocity sensor. Therefore, it is possible to measure data on an electrocardiogram, temperature and humidity inside clothes, and acceleration and angular velocity of the upper body. Various features such as heart rate, heart-rate interval, number of steps, and upper body tilt, are also analyzed from the measured data.

    Fig. 2. Wearable biological/environmental sensor.
    Fig. 2. Wearable biological/environmental sensor.
    Fig. 3. Schematic of data acquisition.
    Fig. 3. Schematic of data acquisition.

    3.2 Core-temperature-fluctuation estimation

    Body-core temperature*3, heart rate, and subjective symptoms of dizziness and nausea are listed as indicators of poor physical condition in hot environments [5]. Conventionally, the body-core temperature is measured by inserting a thermometer into the esophagus or rectum, which requires specialized skills, and is difficult to measure it in real time during activities such as work and exercise.
    Therefore, we developed a technology for estimating core-temperature fluctuations in real time during activity through joint research with Nagoya Institute of Technology. With this technology, body-temperature fluctuation is estimated by inputting the information acquired from the wearable sensor into a newly constructed calculation model. The overview of this model is shown in Fig. 4. The human body is divided into a core layer and skin layer, and the heat exchange between each layer and the outside air is formulated. The formula uses an algorithm developed by Nagoya Institute of Technology that takes into account factors such as heat production from human activities, thermoregulatory function due to sweating etc., and clothing. Heart rate, temperature/humidity inside clothes, and personal information (age, height, weight, gender, clothes, etc.) are input to this model to calculate fluctuations in core temperature. With this model, it has become possible to calculate core-temperature fluctuations in real time even with the processing power of smartphones.

    Fig. 4. Calculation model of core-temperature fluctuation.
    Fig. 4. Calculation model of core-temperature fluctuation.

    To confirm the usefulness of this estimation technology, we conducted a joint clinical experiment*4 with NTT, Yokohama National University, Shigakkan University, and Nagoya Institute of Technology. This experiment was conducted in the artificial weather room of Shigakkan University to simultaneously estimate body-temperature fluctuations using this technology and with a rectal thermometer. We confirmed that the estimation accuracy of our technology was sufficient to determine the risk of poor physical condition.

    3.3 Determine risk of poor physical condition

    Indicator criteria and algorithms are required to determine the high risk of poor physical condition for each worker. On the basis of the knowledge obtained from the joint experiment and from thermal physiology, we set criteria for three indicators: heart rate, estimated core-temperature fluctuation, and subjective information. We also constructed an algorithm that determines the overall risk of poor physical condition from the state of the three indicators and issues an alert in the case of high risk.

    3.4 Work-load estimation

    To quantify the workload caused by daily work, it was conventionally necessary to obtain the rate of perceived exertion from questionnaires as soon as possible after the work. We developed a technique to estimate the rate of perceived exertion through heart-rate analysis based on exercise physiology without using a questionnaire and confirmed its effectiveness with the cooperation of the Waseda University Rugby Club [6].

    1. *1hitoeTM: The functional fabric hitoe is a fiber material jointly developed by Toray Industries, Inc. and Nippon Telegraph and Telephone Corporation, and is a trademark of the two companies.
    2. *2C3fit IN-pulse: A clothing line that monitors physiological information using hitoe offered by GOLDWIN INC.
    3. *3Body-core temperature: Temperature inside the head or trunk.
    4. *4Shigakkan University Research Ethics Review Committee No. 124.

    4. Verification in the workplace

    To verify the usefulness of our physical-condition-management technology at work sites, we conducted a verification experiment*5 targeting construction workers in the Tokyo, Kanagawa, and Hokkaido regions from August to September 2020 with the cooperation of NTT EAST. Figure 5 shows a schematic diagram of this experiment. We implemented our core-temperature-fluctuation-estimation technology, algorithm for determining the risk of poor-physical condition, and work-load-estimation technique as smartphone applications and built a demo system that remotely monitors the physical condition of each worker wearing wearable biological/environmental sensors via the cloud (this demo system is not for medical use). Alerts were sent to workers who were determined to be at high risk.

    Fig. 5. Schematic of verification experiment at the work site.
    Fig. 5. Schematic of verification experiment at the work site.

    To confirm the usefulness of the core-temperature-fluctuation-estimation technology and work-load-estimation technique at the work site, we evaluated the relationship between the subjective information (warm/cold feeling, rate of perceived exertion) obtained from the workers and the estimation results. We confirmed that there is a correlation between the estimated core-temperature fluctuation and warm/cold feeling and between the estimated work load and the rate of perceived exertion. These results indicate the possibility of visualizing the subjectivity of workers without using questionnaires and the usefulness of core-temperature fluctuation estimation and work-load estimation based on wearable biological/environmental sensor data.
    Risk cases were comprehensively detected during the verification by the three indicators and the algorithm for determining the risk of poor physical condition. Alerts were sent to remotely monitoring managers and workers. Since no serious cases of poor physical condition, such as heat stroke, occurred during this verification experiment, we consider our technology useful.

    1. *5The Japanese Society for Wellbeing Science and Assistive Ethics Review Committee No. 286.

    5. Summary

    To make work sites more comfortable, we developed a physical-condition-management technology that involves wearable sensors and verified it at a work site. We will continue to deepen our knowledge by introducing our technology at more work sites and promote further improvements.


    1. [1]Ministry of Health, Labor and Welfare, “Heat Stroke Prevention Measures in Workplace” (in Japanese),
    2. [2]Ministry of the Environment, Heat Illness Prevention Information, Heat illness prevention/countermeasures,
    3. [3]T. J. Gabbett, “The Training-injury Paradox: Should Athletes Be Training Smarter and Harder?”, Br. J. Sports Med., Vol. 50, No. 5, pp. 273–280, 2016.
    4. [4]ocus on the News: “Development of Low-power and Compact Wearable Sensor for Measuring Electrocardiographic, Acceleration, Temperature/Humidity Data for Use in Smart Healthcare,” NTT Technical Journal, Vol. 32, No. 3, pp. 57–58, 2020 (in Japanese).
    5. [5]American Conference of Governmental Industrial Hygienists, “Threshold Limit Values and Biological Exposure Indices,” 2019.
    6. [6]Focus on the News: “Development of Technology for Supporting Scientific Training in Sports and Demonstration of the Feasibility for Rugby Players,” NTT Technical Journal, Vol. 32, No. 7, pp. 60–62, 2020 (in Japanese).

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